TOOL & DIE SYSTEMS

 

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·                   EQUIPMENT LIST 2009

              
*FABRICATING EQUIPMENT*

TURRETS                                                                                                                   

  • (1) US AMADA VIPROS 368 KING AUTOMATED PUNCHING CELL: 58
    station turret with 4 auto index stations, 6 material storage/retrieval and high
    speed loading devices. Handles up to 60” wide sheet.
  • (1) US AMADA EM 3510 TURRET PUNCH with 58 station turret with 4
    Auto index stations. Equipped with brush table.
  •  (2) US AMADA VIPROS 358 TURRET PUNCH - 58 stations with 4 auto index

100-0036_IMG.JPG      (1) AMADA CORNER NOTCHER up to 12” cut

CNC PRESS BRAKES/PANEL BENDERS

  • DSCF0027.JPG(1) SALVAGNINI “PERFORMER” COMPACT PANEL BENDER: automated
    panel bender, max blank length/width 78” x 59” x .080” mild steel
  • (1) US AMADA FBD 825 FINE BENDER BRAKE PRESS 8’ x 80 ton
  • (1) US AMADA RG-50 PRESS BRAKE 6’ x 50 ton W/2 axis CNC back-gauging
  • (1) CHICHAGO PRESS BRAKE 10’ x 50 ton with CNC back-gauging
  • (1) WYSONG PRESS BRAKE 6’ x 40 ton W/2 axis back-gauging
  • (1) DI-ARCO PRESS BRAKE 4’ x 17 ton
  • (1) US AMADA FBD 6’ x 50 ton W/2 axis back gauging
  • (1) US AMADA RG-80 PRESS BRAKE 8’ x 80 ton W/2 axis CNC back-gauging
  • (1) US AMADA FBD 8’ x 100 ton W/2 axis back gauging
  • (1) US AMADA FBD 10’ x 125 ton W/2 axis back gauging
  • (1) TRUMPF PRESS BRAKE 6’ x 60 ton W/6 axis back-gauging

                                                                                                            

WELDING EQUIPMENT

  • (1) TAYLOR WINDFIELD SPOT WELDER 75kva with solid state controls
  • (2) BANNER SPOT WELDER 75kva with solid state controls.
  • (2) MILLER MIG WELDER 200 amps
  • (1) LINCOLN MIG WELDER 200 amps
  • (1) LINCOLN TIG WELDER 250 amps
  • (1) HBS CD 2301 Stud welder
  • (1) BETTERMANN CD 308 Stud welder

PUNCH PRESSES

  • (1) MINSTER PROGRESSIVE PUCH PRESS P2-150-48-42 150 ton 3” strokes up to 299
    strokes per minute. Equipped with automated coil feed line.
  • (1) MINSTER PROGRESSIVE PUNCH PRESS P-75-24-32 95 ton 4” strokes up to 95 strokes
    per minute. Equipped with automated coil feed line.
  • (1) CLEARING PROGRESSIVE PUNCH PRESS 45 ton 3” stroke 60 strokes per minute.
    Equipped with automated coil feed line.
  • (1) CLEARING 45 TON single hit 4” stroke
  • (1) NIAGARA 50 TON single hit 4” stroke
  • (1) WARCO 65 TON single hit 4” stroke
  • (1) CONSOLIDATED 20 TON single hit 4” stroke


*LASERS*

 

FLAT SHEET LASERCUTTING SYSTEMS

  • (2) TRUMPF L 2530 – 3 axis LASERCUTTING system with dual 48” x 96” working envelopes
    with a 3000 watt resonator capable of cutting up to and including Ύ” mild steel, Ό” aluminum, and
    3/8” stainless steel
  • (1) TRUMPF L 2530 PLUS - 3 axis LASERCUTTING system with dual 48” x 96” working envelopes
    with a 4000 watt resonator capable of cutting up to and including Ύ” mild steel, Ό” aluminum, and
    3/8” stainless steel
  • (1) TRUMPF L 3030 – 3 axis LASERCUTTING system with dual 60” x 120” working envelopes, fed by a LIFTMASTER LOADING SYSTEM, with a 4000 watt resonator  capable of cutting up to and including Ύ” mild steel, Ό” aluminum, and 3/8” stainless steel
  • (1) TRUMPF 3050 – 3 axis LASERCUTTING system with dual 60” x 120” working envelopes and a 5000 watt resonator  capable of cutting up to and including 1” mild steel, 1/2” aluminum, and 3/4” stainless steel
  • (1) LASER LAB PROFILE PLUS - 3 axis LASER CUTTING system with dual
    60” x 120” working envelopes, 2200 watt PRC laser resonator
  • (1) LASER LAB PROFILE - 3 axis LASER CUTTING system with 60” x 120 “ working
    envelope, 1500 watt PRC laser resonator.
  • (1) TRUMPF VECTOR MARK Laser Etcher.

LASER CUTTING SYSTEMS FOR TUBES AND PROFILES

·         (2) TRUMPF TUBEMATIC production modular tube cutting systems. Max diameter: 6in. Min
diameter: 5/8” Max wall thickness: Ό” Max length of tube: 21.3 ft. Automated system with
tube loading attachment for production quantities allows an efficient non-operator loading feature.

  • (1) LASERCUT 4 axis LASER CUTTING systems with 12” x 24” working envelope
    800 watt coherent laser resonator W/ CNC rotary for tube cutting

5-AXIS LASERCUTTING SYSTEMS

  • (1) LASERDYNE 790-A PRC 2200 WATT 5 axis LASERCUTTING system with X axis=39”, Y & Z axis=27”
  • (1) LASERDYNE 780- A PRC 2200 WATT 5 axis LASERCUTTING systems with X axis=39”, Y & Z axis=27”

·         (2) LASER LAB PENTACON - A PRC 2000/1700 WATT 5 axis LASERCUTTING systems with
X axis =120”, Y axis 60”, Z axis =24”.

L 2530 .jpgimage009.jpgtube-cutting-machine.jpg

 

 

 

 

SAWS

  • (1) POWERMATIC vertical band saw 20”
  • (1) 16” roll-in vertical saw

100-0029_IMG.JPG

SECONDARY OPERATIONS

  • (3) HAEGER INSERT PRESSES with bowl feeder
  • (1) TIMESAVER DEBURRING MACHINE 52” wide belt (wet or dry systems)
  • (1) TIMESAVER DEBURRING MACHINE 10” wide belt (dry systems)
  • (2) TIMESAVER DEBURRING MACHINE 36” wide belt (wet or dry systems)

MILLS

  • (5) BRIDGEPORT SERIES I milling machine W/2 digital readouts
  • (1) CINCINNATI #3 vertical milling machine
  • (1) KEARBEY TRECKER 2 II vertical milling machine                                          

GRINDERS                                                                                            

  • (2) HARIG 6” x 18” surface grinders                                                
  • (1) HARIG 6” x 12” surface grinders
  • (1) ABRASIVE 8” x 24” surface grinders

DRILL PRESSES

  • (1) AMERICAN RADIAL DRILL PRESS - 4” x 9”
  • (1) POWERMATIC 10” variable speed drill press
  • (1) CLEARMAN LAYOUT drill press W/ digital readout

 

LATHE

  • (1) SOUTHBEND lathe 16”
  • (1) TURNMASTER lathe 15” x 50”

INSPECTION

  • (2) CORDAX 803 COORDINATE MEASURING MACHINE w/17” x 24” x 36”
    Working envelope
  • (1) GENESIS 300 spec inspection computer
  • (1) SHERR-TUMICO optical comparator 14”

 

FABRICATING EQUIPMENT

  • (1) WYSONG SHEAR 6” x 10 gauge                                                  
  • (1) BANTAM press brake 2’ x 12 ton                                         

MILLS

  • (3) HAAS SUPER MINI MILL Vertical Machining Center. Travel: X: 16” Y: 12” Z: 10”
  • (1) HAAS VOPA VF2 Vertical Machining Center. Travel: X: 30” Y: 16” Z: 20”
  • (1) ANILAM SERIES 1100 CNC milling machine
  • (1) ANILAM SERIES A-300 CNC milling machine

 

DEBURRING

  • (1) SWECO 5’ dia. vibratory de-burring machine
  • (1) 4 cu. ft. TUMBLER
  • (1) DAYTON GLASS BEAD sandblaster

 

 

*MATERIAL HANDLING EQUIPMENT*

 

OVERHEAD CRANES

·         (2) 2 TON TROLLEY CRANES

·         (3) 1 TON TROLLEY CRANES

 

LIFT TRUCKS

·        (1) TOYOTA 5FBCU30 6000# electric

·        (1) TOYOTA 42-6FGG25 5000# propane

·        (1) TOYOTA 52-GFGU30 6000# propane

·        (2) TOYOTA 5FBE20 4000# electric

·        (1) TOYOTA 5FBE18 3000# electric

·        (2) CLARK CGC30 6000# propane

·        (1) CATERPILLAR V50B 5000# propane

·        (1) YALE GS/LPS 4000# propane

 

RECEIVING

·        (8) Mechanical drive down loading docks

·        (2) Oversized drive in bay doors

·        65000 Sq Ft building

 

CAD / CAM CAPABILITIES